Chem-Tech High-Pressure KOP Kits for XP & XPV Peristaltic Pumps

Chem-Tech High-Pressure KOP Kits (Keep On Pumping Kits) are complete preventive maintenance rebuild kits designed specifically for Chem-Tech XP and XPV peristaltic metering pumps operating in high-pressure applications. Each kit includes the core wear components needed to restore pump performance, reduce unplanned downtime, and extend service life without sourcing individual parts.

These high-pressure KOP kits are engineered for demanding chemical feed systems where standard tubing and partial repairs are insufficient.

What Is a KOP Kit?

A KOP Kit (Keep On Pumping Kit) is a manufacturer-designed preventive maintenance package that replaces the most commonly worn components in a Chem-Tech peristaltic pump at the same time. For XP and XPV peristaltic pumps, this means replacing the entire pump head assembly, not just the tubing.

Using a KOP kit helps:

• Restore consistent metering performance

• Reduce the risk of leaks or sudden tube failure

• Minimize downtime during scheduled maintenance

• Extend overall pump service life

Materials & Technical Specifications

General Specifications

• Product Type: Peristaltic Pump KOP Kit

• Brand Compatibility: Chem-Tech XP Series, Chem-Tech XPV Series

• Manufacturer: Pulsafeeder

• Tubing Material: Norprene

• Head / Fittings: Clear PVC / PVC

• Maximum Pressure: Up to 125 PSI (size dependent)

• Maximum Viscosity: Up to 300 CPS

• Connections: 1/4" OD tubing (suction and discharge)

Why Choose a High-Pressure Chem-Tech KOP Kit?

High-pressure peristaltic applications place greater mechanical stress on tubing, rotors, and pump heads. These kits are designed specifically to handle those conditions.

Key benefits include:

• Designed for high-pressure operation – rated up to 125 PSI (tube size dependent)

• Complete pump head replacement – addresses multiple wear points at once

• Reduces maintenance time – one kit replaces several individual parts

• Improves reliability – fresh rotor and tubing help maintain accurate dosing

• OEM-matched components – built for Chem-Tech XP and XPV pumps

What’s Included in Each High-Pressure KOP Kit

Each Chem-Tech XP / XPV high-pressure KOP kit includes:

• Complete peristaltic pump head assembly

• Rotor assembly

• High-pressure Norprene peristaltic tube

• Retaining and hose clamps

• 1/4" OD compression connections (suction and discharge)

• Ready-to-install configuration for fast replacement

This makes the kit a true Chem-Tech pump rebuild kit, not just a tube replacement.

Compatibility & Kit Selection

These KOP kits are designed exclusively for Chem-Tech XP and XPV series peristaltic pumps. Proper selection is critical and must be based on the pump model and tube size, which determines the maximum pressure rating.

High-Pressure KOP Kit Compatibility

Important: Always match the kit to your pump model and operating pressure. Operating above the rated pressure can significantly shorten component life.

High-Pressure vs. Low-Pressure KOP Kits

High-pressure KOP kits are intended for systems operating near the upper pressure limits of XP and XPV pumps.

If your application operates at lower pressures, a low-pressure Chem-Tech KOP kit may provide longer tubing life and reduced operating stress.

Typical Applications

High-pressure Chem-Tech KOP kits are commonly used in:

• Water and wastewater treatment chemical dosing

• Municipal and utility chlorination systems

• Sodium hypochlorite and chemical conditioning feed

• Industrial process water treatment

• Applications where peristaltic pump tubing is exposed to elevated system pressure

These kits are ideal for preventive maintenance programs in continuous-duty chemical feed systems.

Need Help Choosing the Right KOP Kit?

Not sure which Chem-Tech XP or XPV high-pressure KOP kit fits your pump? At Cleanflow, we help verify pump model, tube size, and pressure requirements across Canada and the USA, so you can select the correct kit.

Frequently Asked Questions