Chem-Tech Low-Pressure KOP Kits for XP & XPV Peristaltic Pumps

Chem-Tech Low-Pressure KOP Kits (Keep On Pumping Kits) are complete preventive maintenance rebuild kits designed specifically for Chem-Tech XP and XPV peristaltic metering pumps operating in low-pressure applications. These kits replace the primary pump head wear components in a single service event, helping maintain reliable dosing performance while extending tubing and rotor service life under reduced operating pressure.

Low-pressure KOP kits are intended for standard chemical feed systems where operating pressure remains within lower PSI limits and high-pressure components are not required.

What Is a Low-Pressure Chem-Tech KOP Kit?

A KOP Kit (Keep On Pumping Kit) is a manufacturer-designed preventive maintenance package that replaces the most commonly worn components of a Chem-Tech peristaltic pump at the same time.

For Chem-Tech XP peristaltic pumps, a low-pressure KOP kit replaces the complete pump head assembly, not just the tubing. This approach helps restore consistent metering performance while reducing the risk of leaks, premature tube failure, or repeat service events.

Using a low-pressure KOP kit helps:

• Maintain consistent dosing accuracy

• Extend tubing life under reduced mechanical stress

• Reduce downtime during scheduled maintenance

• Support long-term pump reliability

Why Choose a Low-Pressure Chem-Tech KOP Kit?

Low-pressure chemical feed applications place less mechanical stress on peristaltic tubing and rotors, allowing for longer service life when properly matched components are used.

Key benefits include:

• Optimized for low-pressure operation – designed for systems operating below high-pressure limits

• Complete pump head replacement – addresses multiple wear points at once

• Reduced maintenance frequency – lower stress helps extend tubing life

• Improved reliability – fresh rotor and tubing help maintain accurate dosing

• OEM-matched components – engineered specifically for Chem-Tech XP and XPV pumps

Low-pressure KOP kits are ideal for applications where using high-pressure components would be unnecessary or inefficient.

What’s Included in Each Low-Pressure KOP Kit

Each Chem-Tech XP / XPV low-pressure KOP kit includes:

• Complete peristaltic pump head assembly

• Rotor assembly

• Low-pressure Norprene peristaltic tube

• Retaining and hose clamps

• 1/4" OD connections for suction and discharge

• Ready-to-install configuration for fast replacement

This makes the kit a true Chem-Tech peristaltic pump rebuild kit, not simply a tubing replacement.

Compatibility & Kit Selection (Low-Pressure Only)

These KOP kits are designed exclusively for Chem-Tech XP and XPV series peristaltic pumps operating within low-pressure limits.

Proper selection is critical and must be based on:

• Pump model

• Tube size

• Maximum operating pressure

Low-Pressure KOP Kit Compatibility

Important: Tube size 8 is available only in low-pressure KOP kits. Operating above the rated pressure for the selected tube size can significantly shorten component life.

Low-Pressure vs High-Pressure Chem-Tech KOP Kits

Low-pressure KOP kits are intended for systems where:

• Operating pressure remains within standard limits

• Longer tubing life is desired under reduced mechanical load

• High backpressure is not present

If your application operates near the upper pressure limits of XP or XPV pumps, a high-pressure Chem-Tech KOP kit should be used instead.

Materials & Technical Specifications

General Specifications

• Product Type: Peristaltic Pump KOP Kit

• Brand Compatibility: Chem-Tech XP Series, Chem-Tech XPV Series

• Manufacturer: Pulsafeeder

• Tubing Material: Norprene

• Head / Fittings: Clear PVC / PVC

• Maximum Pressure: Up to 80 PSI (size dependent; low-pressure range)

• Maximum Viscosity: Up to 300 CPS

• Connections: 1/4" OD tubing (suction and discharge)

Typical Applications

Low-pressure Chem-Tech KOP kits are commonly used in:

• Water and wastewater treatment chemical dosing

• Municipal and utility chlorination systems

• Sodium hypochlorite injection

• pH control and chemical conditioning systems

• Industrial process water treatment

• Applications where peristaltic pump systems operate below high-pressure limits

These kits are well-suited for preventive maintenance programs in continuous-duty chemical feed systems.

Maintenance Recommendation

Peristaltic pump tubing and rotors are wear components. Chem-Tech XP and XPV manuals recommend regular inspection and timely replacement to maintain dosing accuracy and system reliability.

Using a low-pressure Chem-Tech peristaltic pump maintenance kit helps:

• Reduce unplanned downtime

• Maintain stable pump output

• Extend component service life under low-stress conditions

Buy the Chem-Tech Low-Pressure KOP Kit

When maintaining Chem-Tech XP and XPV peristaltic pumps operating in low-pressure applications, using the correct KOP kit is essential for reliable performance and long service life. These low-pressure Chem-Tech KOP kits are engineered to replace critical pump head wear components in a single, ready-to-install assembly, helping reduce downtime and support preventive maintenance programs.

At Cleanflow, we supply genuine Chem-Tech low-pressure KOP kits for XP and XPV peristaltic pumps and can help verify pump model, tube size, and pressure requirements before purchase.

Add the correct kit to your cart to ensure proper fit, safe operation, and dependable chemical metering in your system.

Frequently Asked Questions